Construction Minerals...

Clay

Brick is the oldest manufactured building material. Sun dried brick was used in ancient Babylonia, Assyria and Egypt as early as 4000 B.C. Prior to the settling of Charleston in the 1670's, the Indians used molded brick in ovens and the foundations of dwellings.


Red clay, flood plain clay, kaolin and sericite are clays suitable for making brick. Brick can be made from clay alone, but is usually combined with other minerals, like shale, for stability and strength.


Our state's abundant clay resources reduce brick prices and transportation costs for the construction industry. The savings impact the consumer in the form of lower costs in the construction of homes and offices. The use factor of brick in South Carolina is the highest in the nation. Our citizens average 22 brick per person.


There are three basic types of brick made in South Carolina:

  1. Face Brick -- used in exposed areas
  2. Common Brick -- very sturdy and used in backwalls
  3. Fire Brick -- especially made for fireplaces and similar installations

Most granites in the Piedmont produce a red clay upon decomposition. The red color of brick can vary from light red to purple by controlling the oxidation during the firing process.


The 25 active brick clay mines in the state can be found in Cherokee, York, Lancaster, Richland, Kershaw, Orangeburg, Dorchester, Berkeley, Saluda, Clarendon, Sumter, Marlboro, Marion, Horry and Lexington counties.


Our brick industry contributes an estimated $80 million annually to the state's economy.


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Gravel

Gravel is loose, rounded mineral and rock fragments mined from old flood plain deposits in the Coastal Plain of our state. Carolina gravel is used primarily as an aggregate in concrete and asphalt. It is heavily used in road construction.


Gravel is also used as a decorative stone in walkways, buildings, patios and around pools. This material is also sold to the metallurgical reduction industry which refines the gravel to produce ferro silicon, silicon metal and silicon carbide. Ferro silicon is used as a filler and extender in super plastics for the auto industry while some silicon metal is used to produce computer chips.


The extraction of sand and gravel accounts for more than ten percent of the state's total mineral production. Combined production values of sand and gravel are estimated to be more than $32 million annually.


There are presently 14 active sand and gravel mines in South Carolina. These mines are located in Aiken, Greenwood, Chesterfield, Marlboro and Sumter counties.


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Sand

The emergence of the new South in the past 20 years has highlighted the value of one of our most important natural resources, Carolina sand. Its main uses are as an aggregate and fill material for the construction industry.


Initially, the basic building sand for concrete and mortar occupied most of the volume. As equipment was developed for processing sand according to particle size and organic content, the unique quality of Carolina sand was quickly recognized.


The size and quality of the deposit has allowed South Carolina to ship specialty sands throughout the Southeast. The glass industry continues to locate plants in South Carolina because of the proximity to its most important ingredient, sand.


The expanded use of Carolina sand in the glass and construction industries was brought about by the mining industry's research and development. Mining techniques and heavy earth moving equipment provide the basis for the more efficient sand mining operations. As new markets are developed, the economic impact of Carolina sand continues to grow.


Sand is a major ingredient used in the production or asphalt in pavements for roads, parking areas and tennis courts. It is also used in grouting products for the construction industry.


A total of 55 companies produce sand at 98 mines around the state. The estimated annual production value of sand and gravel in the state exceeds $35 million.


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Granite

Granite is hard, crystalline rock composed chiefly of quartz and feldspar. Its crystals are large enough to be seen with the naked eye. Granite forms when molten rock solidifies beneath the earth's surface. It was first mined in our state around 1786.


Most granite is crushed for aggregate and base stone, used in the construction industry. Dimension stone is used in building facings, road curbings and in monuments. Other large blocks of granite are used for jetties and bridge abutments.


The granite extracted in South Carolina reduces transportation costs for the construction industry. The production of granite accounts for nearly one quarter of the total mineral production in our state. Its value is estimated to be more than $79 million annually.


Links

Martin Marietta

Vulcan Materials


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Limestone

Limestone is a mineral composed of calcium carbonate and magnesium carbonate. It was first mined in South Carolina in the early 1820's for use in agriculture to neutralize acid soils and increase crop production.


Limestone is found in several different forms. Marl, a soft sedimentary stone, is used in the production of cement. Limestone, a harder rock, is crushed and used for aggregates. Coquina, a pebble form of limestone, is used as a road stone base for highways. Dolomitic limestone, crushed to a granular powder, is applied to farmland to neutralize acid soils and provide magnesium and is used as a filler in fertilizer.


There are presently 18 active limestone mines in South Carolina. This mineral is economically important to our state with an estimated annual production value of $118 million in cement production alone. Commercial limestone bearing formations occur in Orangeburg, Clarendon, Dorchester, Berkely and Horry counties.


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Shale

South Carolina shale is used solely by the brick industry. Shale adds body and dimensional stability to brick during the firing process. This mineral makes the brick drying easier, because it opens the brick structure and allows heat to enter more easily. Some bricks are made of 100% shale.


Shale mining can be found in Cherokee, Greenwood, Lancaster, Chesterfield and Marlboro counties. There are presently 19 active shale mines in our state. Shale plays a vital role in our state's brick industry with an estimated value of $80 million annually.


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